Yarn
Production Process
Recycle Yarn Production
Technical Information

Production Infrastructure

50.000

40.000 m² open area, 
50.000 m² indoor area

28 tons

of average 

daily

Versatile and High-Quality Production

Our facility, capable of producing yarns in different counts and various fiber blends, stands out for its approach in providing customized solutions.

Why Else Bornewa?

Modern and High-Capacity Production Infrastructure

Production suitable for various fiber blends

30 years of production experience

Focus on quality, sustainability, and reliability

Color variety and consistency

Production Process

Recycled Yarn Production Process

1.

Color Lab Dip

Since our yarns are produced from colored fibers, we carefully determine the required blending ratios before production in order to achieve the target shade. This step ensures color consistency and meets customer expectations.

2.

Blending

After the color lab dip is completed, the selected fibers are mixed in special blending machines to obtain a homogeneous mixture.

3.

Spinning and Quality Control

The prepared blend is processed in yarn spinning lines to produce the final product. Throughout the spinning process, continuous quality controls are carried out to ensure strength, uniformity, and color consistency.

Recycled Fiber Production

The Foundation of Sustainable Yarn Production

The first and most critical step of our yarn production process is the creation of high-quality recycled fiber. This stage is managed meticulously in line with our strict quality control standards.

Sourcing and Supply

To support our quality and extensive color range, we collect high-quality textile waste in various colors from around the world.

Sorting and Preparation

High-quality fiber is born from high-quality fabric waste. For this reason, we carefully sort all collected textile waste by color and composition, removing any materials that do not meet our quality standards.

Else Bornewa Recycled Yarn Product Range

Yarn CountBlend Ratios
Ne 4/1- 12/1 80% Recycled Cotton / 20% PES (Contents may adjust depending on order specifications.)
Ne 12/1- 20/170% Recycled Cotton / 30% PES (Contents may adjust depending on order specifications.)
Ne 20/1- 30/150% Recycled Cotton / 50% PES (Contents may adjust depending on order specifications.)
Ne 4/1- 30/155% Acrylic – 15% Recycled Polyamide – 30% Recycled Cotton
Ne 4-1- 30/135% Lyocell – 35% Viscose – 30% Recycled Cotton

 

Twist can be applied from 2 ply up to 8 ply.

See More
Technical Information
Types of Fibers Used in Yarn Production

Recycled and Sustainable Fibers

Recycled Cotton
Recycled Polyester
BCI Cotton
Organic Cotton
Viscose
Lyocell / Tencel

Thanks to our fiber diversity, we offer functional yarn solutions that cater to different customer segments.

Applications
Tricot
Socks
Towels
Knitted Fabric
Jacquard Knitting
Woven Fabric
Fancy Yarn
Our Certificates

Reliability and Creativity that Inspire Our Brands

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